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The primary goal of any machine building project is to achieve perfectly running production of high-quality products. By leveraging accurate virtual prototypes, seamless production can be ensured earlier in the development process to help assess and improve product profitability.

The increasing complexity of machines requires active management of technical risks in product line development and customer implementation projects. This can be achieved through multiphysics simulation and model-based development to gain a deeper understanding of the phenomena and root-causes of unwanted behavior. 米乐体育m6官网’s integrated product and process simulation tools allow a holistic view of the system from different roles to ensure perfectly running production earlier.

Digital Transformation

Creating Equipment that Increases Cycle Speed and Improves Yields

Chad Jackson, CEO of Lifecyle Insights, confirms 米乐体育m6官网's digital approach to industrial machinery design.

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Prototype Virtually

Accurate virtual prototyping offers deeper insight into the structures, mechanisms, and machine elements of industrial machinery, but also provides the foundation of AI-driven decision making.

When simulation correlates closely with test data, machine development can be accelerated with numerical optimization to enhance the operational efficiency, eliminate vibrations, and improve machine dynamics.

Linking M-CAD, E-CAD, and controls, system simulation can address the challenges of increasingly complex machine generations.

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Enable Virtual Commissioning

A variety of tools, methods, semantics, and implementations complicate the exchange of necessary information between structural engineers, software engineers, and testing departments. Joining development disciplines with purpose driven simulation, the system development solution 米乐体育m6官网® Activate® connects with virtual commissioning environments through the functional mockup interface (FMI) standard. Combining the control sequencing with the actual behavior of the machine allows virtual commissioning and reduces the time investments at the customers facility.

Eliminate Vibrations and Improve Dynamics

Multi-body simulation , which considers the detailed behavior of machine elements, creates virtual prototypes that provide the basis for numerical optimization, making targeted mass savings and vibration reduction possible. Through multi-body simulation, process accuracy can be achieved faster, improving the productivity of the machine and production line. Detailed multi-body simulation enables life and fatigue evaluations to reduce maintenance intervals due to material fatigue

Process Optimization with Machine Learning and AI

Machines can be programmed to become self-aware, learning to optimize itself, allowing machine makers to automate path error corrections due to workpiece weights changes, varying manufacturing tolerances, or mechanical aging of the system. Self-learning, automatic path error correction improves part and process quality, increases machine productivity, and reduces tool wear. Control parameter adjustment for speed, accuracy, and surface finish requirements can be automated using integrated electromechanical simulation . Combined with the control system in a holistic system simulation, it allows cause-effect analysis, reduces the adaptation time for control parameters, and creates the basis for machine learning .






Reduce Machine Noise

A targeted simulation can reveal corrective measures to reduce the noise level in the production facility. Structural optimization can be used to identify cost-effective design alternatives and precise multi-body simulation enables acoustic optimization. With targeted mass savings and mass damping, manufacturers can reduce vibration and determine constructive measures for reducing sound emission.

Reduce Weight in Machine Components

Consistent lightweight design throughout the machine helps reduce production, processing, and maintenance costs while also cutting production and idle times. Additionally, commissioning lightweight components benefits from reduced loading times on the way to the customer as well as faster set-up time at the customer's site. Lightweight design results from 米乐体育m6官网® Inspire™ and 米乐体育m6官网® OptiStruct® consider a variety of manufacturing processes including welded construction, plastic injection molding, sheet metal forming, casting, milling, 3D printing, and more.

Featured Resources

Improving Speed and Precision of a CNC Milling Machine with Holistic System Simulation

The presentation outlines a solution strategy for how a digital twin of a milling machine is solving mechatronic challenges. To improve cycle times, accuracy,...

Use Cases

ABB

To support the use of simulation tools in this endeavor, ABB in Spain enlisted the help of 米乐体育m6官网 ProductDesign's regional team, thanks to the company's...

Customer Stories

Digital Twin Design Process for Efficient Development and Operation of a Customized Robot

In a joint project MX3D, ABB, and 米乐体育m6官网 demonstrated how a 3D printed robot can be improved by using a digital twin process to achieve more precise...

White Papers

The Digital Approach to Industrial Machinery Design

The need to design more complex industrial machinery on shorter timelines means that companies ask engineers to do more with far less. Chad Jackson, CEO of...

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